Arena 动画软件使制造企业能够提高产量、识别过程瓶颈、改进物流并评估潜在的过程变更。使用 Arena，您可以对过程流、包装系统、作业路由、库存控制、仓储、分销和人员配置要求进行建模和分析。
制造运营面临着比以往任何时候都更高的效率压力，同时也变得更加专业化。生产优化需要一次性做到正确，没有猜测的余地。在评估改进选项时，必须了解系统交互、可变性和资源交互。这些交互对于制造至关重要，几乎不可能在电子表格中建模，这会导致做出可能会忽略实际系统重要方面的决策。
什么是制造优化？
制造优化是基于计算机的制造过程模型，可用于验证、测试和改进制造过程的性能。虚拟世界中的仿真可以用来预测和改进实际性能，比现实世界中的测试更快、成本更低且风险更小。其结果是，企业能够通过采用包含相关可变性和系统交互的运营模型来提高产量并降低成本。通过功能模型，可以确定以下所有内容：
- 识别制造运营中的瓶颈并利用设备
- 在考虑制造时间的可变性以及产品切换和维护停机时间影响的情况下，确定可实现的生产吞吐量范围
- 确定原材料和成品的理想产能、存储区域、储罐、传送带及其他设备的规模决策
有效的优化需要仿真，这正是 Arena 能够提供帮助的地方。
Arena 是全球领先的业务流程动画解决方案，为全球各地的公司提供支持。Arena 使制造商能够实施在其运营中真正有效的生产优化解决方案。
功能和能力
轻松构建制造过程流程
- 以快速、直观且易于学习的方式构建制造过程流程
- 通过拖放元素和结构，构建仿真并可视化结果
- 引人入胜的2D和3D动画功能，无需编程协助
制造优化仪表板
- 内置动态仪表板提供您所需的模型分析，以促进制造优化
- 构建模型信息的自定义显示，帮助您更好地了解您的业务流程中正在发生的情况
常见功能
- 提高吞吐量
- 减少在制品
- 消除瓶颈
- 优化资源利用
- 测试新的设计备选方案
Plant Simulation Software
Successful plant operation requires that multiple process operations are coordinated to work at maximum efficiency. If your production line is unbalanced, the result can be increased WIP, higher off-grade material and a reduction in plant throughput. Logistics inefficiencies can also increase costs when production must stop due to resource constraints or available storage capacity. Simulation can help you optimize your plant processes to reduce costs and improve throughput.
What is Plant Simulation?
Plant simulation software allows you to create digital models of your production processes to improve how each process interacts with, transitions to, and is affected by the next process. For example:- Manufacturing: model the interactions and variability between systems and resources. Determine inefficiencies and bottlenecks as well as the ways downstream operations can impact production.
- Packaging: model the effects of adjustments to machine or conveyor speeds, as well as system downtime and maintenance.
- Logistics: determine how scheduling or resource allocation affects efficiency with receiving, distribution, and warehousing.
Lean/Six Sigma Simulation Software
Lean manufacturing attempts to maximize value by identifying and eliminating waste, and Six Sigma attempts to improve quality by minimizing process variabilities that cause defects. One of the most significant challenges in implementing either of these methodologies is measuring how changes to a variable or a process affects that process and other processes downstream. Simulation can capture the impact of variability in ways that spreadsheets and other methods cannot.
What is Lean/Six Sigma Simulation?
Lean and Six Sigma simulation software produces digital models of your processes that allow you to see how hypothetical changes could ultimately reduce waste and defects, and improve value through cost reduction and improved throughput.Here are some examples of ways it has been used across several different industries:
- Manufacturing Rework: Automotive parts fail inspection and require rework, which is also causing gridlock in the system. Improving the pass rate will result in longer processing times, but the increase is small enough that overall throughput will be improved and chances for gridlock will be reduced.
- Order Processing: Orders for heavy trucks can contain conflicting configurations or are missing key information when they are sent to manufacturing. A new order processing system will catch errors before they are submitted by the dealers, resulting in more consistent processing times.
- Cancer Treatment Scheduling: when patients with the shortest jobs were scheduled first, staff and equipment resources were more available to patients with longer jobs later in the day.
- Managing Hospital Blood Work: using smaller trays to carry blood work tubes improved value by reducing wasted resources and turnaround time.
1Assembly Line Simulation Software
There is a constant demand to increase production speed, product quality, and efficiency on production lines, while reducing costs. The challenge is obtaining reliable data about the ways certain variables can impact overall performance. For example:
- Machine reliability: if a machine is refurbished or replaced, how much will this affect overall efficiency, downtime, and product quality?
- Machine adjustment: if a machine is recalibrated to increase speed, how much will this impact product quality and the condition of the machine?
- Line Balancing: what machine adjustments need to be made to balance the load across the entire line in order to maximize throughput?
- Operators: do investments in additional operators, training, or automation reduce errors and performance bottlenecks?
- Additional lines: does the demand for increased throughput or a new product require a new production line, or can existing lines handle the demand?
Simulation offers the actionable intelligence you need before making adjustments to your line.
What is Assembly Line Simulation?
Assembly line simulation software provides a computer-based model of your production line that can be used to validate, test and improve the performance. Simulations in the virtual world can be used to predict and improve actual performance quickly, cheaply and with lower risk than tests in the real-world. The result is enabling companies to increase throughput and reduce cost by using operational models that incorporate relevant variability and system interactions.相关行业
您可能还对以下内容感兴趣