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PID Loop Development and Tuning

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  • 课程编号: PRS010
  • 类型: Instructor-led
  • 技术: Process Control Courses
  • 类别: Program Design
  • 持续时间: 1天
Instructor-led Course Catalog

Course Purpose

This basic-level course will help provide you with the skills needed to obtain a tuned process control loop for typical applications. You will create and develop a process model; calculate proportional, integral, and derivative gains; verify gains using ladder diagram; practice PID programming in function block diagram and learn how to autotune typical PID loops.

This course enables you to develop an understanding of process control by allowing you to practice PID control methods for the majority of systems encountered on the job. Although it does not provide you with all skills needed for every situation, it does prepare you for further process control classes with more specialized applications and design involvement.

Objectives

After completing this course, students should be able to perform the following tasks:

  • Create a process reaction curve
  • Develop a process model
  • Determine the control action
  • Configure program timing
  • Program a simple PID loop using function block diagram
  • Calculate and verify PID gains
  • Autotune a PID loop

Who Should Attend

Individuals who need to learn the following should attend this course:

  • How to make basic PID design decisions
  • How to program and configure PIDE instructions using function block diagram
  • How to tune basic PID loops using manual methods and ladder diagram
  • How to autotune

Prerequisites

To successfully complete this course, the following prerequisites are required:

  • Studio 5000 Logix Designer Level 1: ControlLogix Systems Fundamentals course (CCP146) or equivalent experience 

The following skills and knowledge are helpful:

  • Experience using function block diagram programming language or attending training on Studio 5000 Logix Designer Level 4: Function Block Programming course (CCP152)
  • Knowledge of automation systems
  • ISA Process Control Fundamentals training, or equivalent experience

Student Materials

To enhance and facilitate the students’ learning experiences, the following materials are provided as part of the course package:

  • Student Manual includes the key concepts, definitions, examples, and activities presented in this course
  • Lab Book provides learning activities and hands-on practice. Solutions are included after each exercise for immediate feedback
  • RSLogix 5000 and Logix5000 Procedures Guide provides all of the steps required to complete basic RSLogix 5000® software tasks that are common to all Logix5000™ hardware platforms. By following the procedures in this job aid, you can immediately apply what is learned in the course to their own jobs.

Hands-on Practice

Throughout this course, you will have the opportunity to practice the skills you have learned through a variety of hands-on exercises.

You will practice programming and configuring function block diagram using RSLogix 5000. Ladder diagram will be used to verify manually calculated gains. Ladder will also be used to adjust gains in order to develop an understanding of how proportional, integral, and derivative gains impact process control loops. Using a simulated ControlLogix panel and RSLogix™ Emulate 5000 software, you will test your program and autotune. You will also use RSLogix 5000 faceplates in Microsoft Excel to control and monitor your process loop.

Course Agenda

Day 1

  • Creating a Process Reaction Curve
  • Developing a Process Model
  • Determining the Control Action
  • Configuring Program Timing
  • Programming a Simple PID Loop Using Function Block Diagram
  • Calculating and Verifying PID Gains
  • Autotuning a PID Loop

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How to Buy

To purchase training products or to learn more about our training solutions, please contact your local sales office or distributor.

How to Get Support

Need help with course selection, workstation options or more?
Please contact training services.

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