WEBVTT NOTE duration:"00:04:43.8400000" NOTE recognizability:0.825 NOTE language:en-us NOTE Confidence: 0.8161057625 00:00:06.000 --> 00:00:07.180 My name is Matt Symanski. NOTE Confidence: 0.8161057625 00:00:07.180 --> 00:00:08.716 I'm the vice president of mill NOTE Confidence: 0.8161057625 00:00:08.716 --> 00:00:10.256 operations for Green Bay Packaging. NOTE Confidence: 0.8161057625 00:00:10.260 --> 00:00:12.735 Green Bay Packaging is an NOTE Confidence: 0.8161057625 00:00:12.735 --> 00:00:14.220 integrated packaging manufacturer. NOTE Confidence: 0.8161057625 00:00:14.220 --> 00:00:14.716 By integrating, NOTE Confidence: 0.8161057625 00:00:14.716 --> 00:00:16.700 we mean that we've got our own paper NOTE Confidence: 0.8161057625 00:00:16.749 --> 00:00:18.344 mills to manufacture paper that NOTE Confidence: 0.8161057625 00:00:18.344 --> 00:00:19.939 then gets converted into corrugated NOTE Confidence: 0.8161057625 00:00:19.994 --> 00:00:22.094 packaging and then gets used in various NOTE Confidence: 0.8161057625 00:00:22.094 --> 00:00:24.068 applications from point of purchase NOTE Confidence: 0.8161057625 00:00:24.068 --> 00:00:26.738 displays to packaging a dishwasher. NOTE Confidence: 0.8161057625 00:00:26.740 --> 00:00:28.378 And this is the first new paper NOTE Confidence: 0.8161057625 00:00:28.378 --> 00:00:29.940 mill in Wisconsin in over 35 years. NOTE Confidence: 0.8161057625 00:00:29.940 --> 00:00:32.136 The reality was is we had a great operation. NOTE Confidence: 0.8161057625 00:00:32.140 --> 00:00:33.230 Yeah, but it was aging. NOTE Confidence: 0.8161057625 00:00:33.230 --> 00:00:35.806 It was built over 70 years ago. NOTE Confidence: 0.8161057625 00:00:35.810 --> 00:00:38.930 Over that period of time from the 1950s, NOTE Confidence: 0.8161057625 00:00:38.930 --> 00:00:39.986 1940s until now, NOTE Confidence: 0.8161057625 00:00:39.986 --> 00:00:42.130 a lot has changed in our business. NOTE Confidence: 0.8161057625 00:00:42.130 --> 00:00:43.691 It became clear to us that we NOTE Confidence: 0.8161057625 00:00:43.691 --> 00:00:45.422 needed to make a decision and that NOTE Confidence: 0.8161057625 00:00:45.422 --> 00:00:47.258 decision was made and you know 2017 NOTE Confidence: 0.8161057625 00:00:47.258 --> 00:00:48.836 to replace the existing mill with NOTE Confidence: 0.8161057625 00:00:48.836 --> 00:00:50.902 this new mill that we have today. NOTE Confidence: 0.8161057625 00:00:50.902 --> 00:00:52.174 Rockwell's involvement with us NOTE Confidence: 0.8161057625 00:00:52.174 --> 00:00:54.277 during the startup phase of the NOTE Confidence: 0.8161057625 00:00:54.277 --> 00:00:55.685 operation was extremely critical. NOTE Confidence: 0.8161057625 00:00:55.690 --> 00:00:56.785 Taking new technology, NOTE Confidence: 0.8161057625 00:00:56.785 --> 00:00:58.610 helping our operators understand it, NOTE Confidence: 0.8161057625 00:00:58.610 --> 00:01:00.050 helping our technicians troubleshoot NOTE Confidence: 0.8161057625 00:01:00.050 --> 00:01:01.850 new technologies we're starting up NOTE Confidence: 0.8161057625 00:01:01.850 --> 00:01:03.608 was really critical in Rockwell. NOTE Confidence: 0.8161057625 00:01:03.610 --> 00:01:04.274 Very supportive, NOTE Confidence: 0.8161057625 00:01:04.274 --> 00:01:06.266 had very strong resources help us NOTE Confidence: 0.8161057625 00:01:06.266 --> 00:01:08.087 through that phase of the project. NOTE Confidence: 0.8161057625 00:01:08.090 --> 00:01:10.178 We wanted to centralize a lot NOTE Confidence: 0.8161057625 00:01:10.178 --> 00:01:11.222 of the controls. NOTE Confidence: 0.8161057625 00:01:11.230 --> 00:01:14.950 So we've kind of established areas NOTE Confidence: 0.8161057625 00:01:14.950 --> 00:01:16.750 where the controllers NOTE Confidence: 0.8161057625 00:01:16.750 --> 00:01:18.190 are going to reside. NOTE Confidence: 0.8161057625 00:01:18.190 --> 00:01:19.635 We wanted the operators all NOTE Confidence: 0.8161057625 00:01:19.635 --> 00:01:21.470 to be in a single spot. NOTE Confidence: 0.8161057625 00:01:21.470 --> 00:01:24.284 We wanted our control infrastructure NOTE Confidence: 0.8161057625 00:01:24.284 --> 00:01:27.288 to be appropriate for what we had NOTE Confidence: 0.8161057625 00:01:27.288 --> 00:01:29.724 and to be scalable for the future. NOTE Confidence: 0.8161057625 00:01:29.730 --> 00:01:32.082 One of the other things we ran into NOTE Confidence: 0.8161057625 00:01:32.082 --> 00:01:34.890 was the network. A lot of the OEM's NOTE Confidence: 0.8161057625 00:01:34.890 --> 00:01:38.490 had their own network ideas and they NOTE Confidence: 0.8161057625 00:01:38.490 --> 00:01:40.800 thought if we mash them together, NOTE Confidence: 0.8161057625 00:01:40.800 --> 00:01:43.656 we're going to make a great working network. NOTE Confidence: 0.8161057625 00:01:43.660 --> 00:01:45.420 That wasn't necessarily the case. NOTE Confidence: 0.8161057625 00:01:45.420 --> 00:01:48.090 And actually Rockwell came in and NOTE Confidence: 0.8161057625 00:01:48.090 --> 00:01:50.277 their network engineer was able NOTE Confidence: 0.8161057625 00:01:50.277 --> 00:01:52.885 to talk to all of these groups and NOTE Confidence: 0.8161057625 00:01:52.885 --> 00:01:55.430 pull it all together in a perfect NOTE Confidence: 0.8161057625 00:01:55.430 --> 00:01:57.380 way that allowed us to really NOTE Confidence: 0.8161057625 00:01:57.380 --> 00:01:58.940 not have to worry about it. NOTE Confidence: 0.8161057625 00:01:58.940 --> 00:02:00.125 In the mill, NOTE Confidence: 0.8161057625 00:02:00.125 --> 00:02:02.510 we've got about 100,000 tags that NOTE Confidence: 0.8161057625 00:02:02.510 --> 00:02:04.910 we pull in and we historize. NOTE Confidence: 0.8161057625 00:02:04.910 --> 00:02:08.130 And we use those in day-to-day operations. NOTE Confidence: 0.8161057625 00:02:08.130 --> 00:02:10.167 We use them within the control environment, NOTE Confidence: 0.8161057625 00:02:10.170 --> 00:02:13.034 but we also use them in our sales NOTE Confidence: 0.8161057625 00:02:13.034 --> 00:02:16.253 and our planning for inventory and NOTE Confidence: 0.8161057625 00:02:16.253 --> 00:02:19.263 internal sales environment as well. NOTE Confidence: 0.8161057625 00:02:19.270 --> 00:02:20.428 Not only that, NOTE Confidence: 0.8161057625 00:02:20.428 --> 00:02:22.358 we use this information for NOTE Confidence: 0.8161057625 00:02:22.358 --> 00:02:23.130 maintenance planning. NOTE Confidence: 0.8161057625 00:02:23.130 --> 00:02:25.797 So when we start to see certain NOTE Confidence: 0.8161057625 00:02:25.797 --> 00:02:28.324 indications that a pump may be going NOTE Confidence: 0.8161057625 00:02:28.324 --> 00:02:30.750 bad or a valve needs some work, NOTE Confidence: 0.8161057625 00:02:30.750 --> 00:02:32.346 we can schedule a work order NOTE Confidence: 0.8161057625 00:02:32.346 --> 00:02:34.049 instead of running it to failure, NOTE Confidence: 0.8161057625 00:02:34.050 --> 00:02:35.660 which obviously saves us time. NOTE Confidence: 0.8161057625 00:02:35.660 --> 00:02:38.132 Money and downtime FactoryTalk Asset NOTE Confidence: 0.8161057625 00:02:38.132 --> 00:02:40.713 Center allows us to basically let NOTE Confidence: 0.8161057625 00:02:40.713 --> 00:02:43.275 our backups happen behind the scenes NOTE Confidence: 0.8161057625 00:02:43.275 --> 00:02:46.225 where no one has to interact with it. NOTE Confidence: 0.8161057625 00:02:46.230 --> 00:02:47.985 And it gives us that peace of mind that NOTE Confidence: 0.8161057625 00:02:47.985 --> 00:02:49.827 we're never going to lose that information. NOTE Confidence: 0.8161057625 00:02:49.830 --> 00:02:51.606 It's always there and it's always NOTE Confidence: 0.8161057625 00:02:51.606 --> 00:02:52.790 running in the background. NOTE Confidence: 0.8161057625 00:02:52.790 --> 00:02:55.918 So the new mill is just an absolute NOTE Confidence: 0.8161057625 00:02:55.920 --> 00:02:57.243 state-of-the-art facility that NOTE Confidence: 0.8161057625 00:02:57.243 --> 00:02:59.448 is a very safe environment. NOTE Confidence: 0.8161057625 00:02:59.450 --> 00:03:01.730 It is a environment that allows NOTE Confidence: 0.8161057625 00:03:01.730 --> 00:03:03.250 the operators to collaborate NOTE Confidence: 0.841664685909091 00:03:03.320 --> 00:03:04.952 more than they ever had been NOTE Confidence: 0.841664685909091 00:03:04.952 --> 00:03:07.000 able to in the previous mill. NOTE Confidence: 0.841664685909091 00:03:07.000 --> 00:03:09.695 The new operators are now in a NOTE Confidence: 0.841664685909091 00:03:09.695 --> 00:03:11.564 centralized control room and the NOTE Confidence: 0.841664685909091 00:03:11.564 --> 00:03:13.797 data is brought in front of them, NOTE Confidence: 0.841664685909091 00:03:13.800 --> 00:03:16.705 leveraging a lot of the Rockwell Automation NOTE Confidence: 0.841664685909091 00:03:16.705 --> 00:03:19.471 equipment as well as PlantPAx for NOTE Confidence: 0.841664685909091 00:03:19.471 --> 00:03:21.637 the control scheme across the plant. NOTE Confidence: 0.841664685909091 00:03:21.640 --> 00:03:24.250 That information sharing has led to NOTE Confidence: 0.841664685909091 00:03:24.250 --> 00:03:26.429 greater efficiency and gives the NOTE Confidence: 0.841664685909091 00:03:26.429 --> 00:03:28.631 mill a great opportunity to produce NOTE Confidence: 0.841664685909091 00:03:28.631 --> 00:03:31.298 more than they ever have in the past. NOTE Confidence: 0.841664685909091 00:03:31.300 --> 00:03:32.548 From the Rockwell perspective, NOTE Confidence: 0.841664685909091 00:03:32.548 --> 00:03:35.297 there was a mass amount of just power NOTE Confidence: 0.841664685909091 00:03:35.297 --> 00:03:37.062 delivery equipment, low voltage. NOTE Confidence: 0.841664685909091 00:03:37.062 --> 00:03:39.417 MCCs, Medium voltage control, power NOTE Confidence: 0.841664685909091 00:03:39.417 --> 00:03:41.600 flex drives throughout the plant, NOTE Confidence: 0.841664685909091 00:03:41.600 --> 00:03:44.186 the controllers are all control NOTE Confidence: 0.841664685909091 00:03:44.186 --> 00:03:47.099 logics platform, and it's all PlantPAx NOTE Confidence: 0.841664685909091 00:03:47.099 --> 00:03:49.352 based and there's over 1,650 different NOTE Confidence: 0.841664685909091 00:03:49.352 --> 00:03:52.440 screens that are a part of this project. NOTE Confidence: 0.841664685909091 00:03:52.440 --> 00:03:54.000 That peer development of NOTE Confidence: 0.841664685909091 00:03:54.000 --> 00:03:55.560 all of those screens, NOTE Confidence: 0.841664685909091 00:03:55.560 --> 00:03:57.555 the building of all of the equipment NOTE Confidence: 0.841664685909091 00:03:57.555 --> 00:03:59.380 and delivering that all the site and NOTE Confidence: 0.841664685909091 00:03:59.380 --> 00:04:01.265 getting it all started up on time was NOTE Confidence: 0.841664685909091 00:04:01.265 --> 00:04:03.097 just a mass effort and it was really NOTE Confidence: 0.841664685909091 00:04:03.100 --> 00:04:04.297 good to see it all come together NOTE Confidence: 0.841664685909091 00:04:04.300 --> 00:04:06.025 in the end. I'm convinced NOTE Confidence: 0.841664685909091 00:04:06.025 --> 00:04:07.060 that Rockwell Automation NOTE Confidence: 0.841664685909091 00:04:07.060 --> 00:04:09.238 can deliver on any project regardless NOTE Confidence: 0.841664685909091 00:04:09.238 --> 00:04:11.754 of size or timeline and make sure NOTE Confidence: 0.841664685909091 00:04:11.754 --> 00:04:13.740 that we are a positive contributor NOTE Confidence: 0.841664685909091 00:04:13.740 --> 00:04:15.927 and making sure it's successful. NOTE Confidence: 0.841664685909091 00:04:15.930 --> 00:04:19.154 We rely on Rockwell to help support our NOTE Confidence: 0.841664685909091 00:04:19.154 --> 00:04:21.870 ongoing operation through Technical Support, NOTE Confidence: 0.841664685909091 00:04:21.870 --> 00:04:22.772 ongoing training, NOTE Confidence: 0.841664685909091 00:04:22.772 --> 00:04:24.576 support of our people. NOTE Confidence: 0.841664685909091 00:04:24.580 --> 00:04:26.242 Looking at what we're doing today NOTE Confidence: 0.841664685909091 00:04:26.242 --> 00:04:28.041 and shaping how we might approach NOTE Confidence: 0.841664685909091 00:04:28.041 --> 00:04:29.636 the future of paper making, NOTE Confidence: 0.841664685909091 00:04:29.640 --> 00:04:31.616 whether it's here at this mill or NOTE Confidence: 0.841664685909091 00:04:31.616 --> 00:04:33.698 anything else that we might do in the future.